Como o controle de torque, integrado ao sistema MES XGAAT e torquímetros wireless, controladoras e ponteiras, contribuirão para a diminuição do FPM, no chão de fábrica? Um estudo de caso à luz da indústria 4.0
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Data
2019-09-13
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Universidade Federal de Goiás
Resumo
Industrial manufacturing companies are constantly faced with the challenge of
increasing productivity, reducing rework costs and achieving rapid increases in
production. The pressure, to keep production costs under control, is intense. Failure
and poor quality in the production process is extremely dangerous to the
competitiveness of manufacturing industries. According this context, it was purposed
a Quantitative and a Qualitative case study at XGreen S/A assembly line of sprayers
self-propelled. The study has got the proposal to verify the feasibility and the
possibility to stablish a distinguished Quality in this product line, through the
implementation of the intelligent tools: wireless torque wrenches, toolings (devices)
and MES XGAAT (Manufacturing Execution System - X Green Assembly Assist Tool),
which correspond to the materialization of Industry 4.0 concepts, within the scope of
XGreen S/A. In short, it is expected through this study can itself to promote a
reduction of Failure Per Machines (FPM), to improve the process traceability, the
torque control as well as the Distinct Quality, in the assembly line of the sprayers
from XGreen company. Although the implementation of the MES XGAAT system and
the intelligent tools have been done into a conservative way, the quarterly reports
from the Quality team suggest a considerable improvement regarding the Production
indicators. The quarterly reports from Quality team have showed an improvement
related to the Production´s indicators and a reduction of 27% in the Failures Per
Machine (FPM), which was the main goal of this research project.
Descrição
Palavras-chave
Indústria 4.0, Internet das Coisas (IoT), MES XGAAT, Controle de torque, Torquímetros wireless, Controladoras, Industry 4.0, Internet of Things (IoT), MES XGAAT, Torque control, Wireless torque wrenches, Controllers, Toolings, Ferramentais
Citação
COSTA, R. P. Como o controle de torque, integrado ao sistema MES XGAAT e torquímetros wireless, controladoras e ponteiras, contribuirão para a diminuição do FPM, no chão de fábrica? Um estudo de caso à luz da indústria 4.0. 2019. 85 f. Dissertação (Mestrado em Engenharia de Produção) - Universidade Federal de Goiás, Catalão, 2019.